Innovation Cemented Tungsten Carbide Custom Manufacturer

Manufacturing Capabilities

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Capabilities

Our Professional Design and Development

At our company, we pride ourselves on our excellence in design and research and development (R&D) capabilities, which is the driving force behind our innovative carbide products. With a team of dedicated engineers, materials scientists and metallurgists, our R&D department is a powerhouse of creativity and problem-solving. Our commitment to pushing the boundaries of carbide design and development allows us to stay at the forefront of the industry and provide our customers with cutting-edge solutions.Our design and R&D capabilities are the cornerstone of our success in the carbide industry. Our team's expertise and collaborative approach allow us to tackle complex challenges and develop custom solutions that meet our clients' specific needs. By utilizing advanced technology and cutting-edge materials, we continually strive to improve the performance, durability and versatility of our carbide products. Our R&D department is equipped with state-of-the-art facilities and resources, allowing us to conduct thorough testing, analysis and prototyping to ensure the highest quality and reliability of our designs.
In addition to our technical expertise, our design and R&D capabilities are driven by a culture of innovation and continuous improvement. Our commitment to staying ahead of market trends and customer needs drives us to explore new possibilities and applications for carbide materials. Our R&D department is dedicated to keeping abreast of the latest advances in materials science and engineering, allowing us to incorporate cutting-edge technologies into our product development processes. By combining deep industry knowledge with a passion for innovation, we are able to deliver breakthrough carbide solutions that exceed expectations and set new standards in the industry.

Cemented Carbide Processing Factory

We have a complete set of modern assembly line processing equipment, which can produce cemented carbide products quickly, accurately and efficiently. The quality of processed products has been recognized by customers and peers for many years.

Our Quality Control System

Nine-Step Quality Control Process in Alloy Production:

  1. Testing of Raw Material's Chemical and Physical Properties
  2. Experimental Performance Testing of Raw Material Ball Milling
  3. Sampling and Testing of Physical Properties of Mixed Ball-Milled Materials
  4. Identification through Sampling and Testing of Physical Properties of Mixed Spray-Milled Materials.
  5. Initial Performance Testing of Compaction Calibration and Molding
  6. Self-Inspection of Production Quality during Compaction
  7. Reinspection of Quality by Compaction Quality Personnel
  8. Testing of Physical and Mechanical Properties of Sintered Finished Products
  9. Inspection of Finished Product Models, Dimensions, Appearance, and Defects.

Cemented Carbide Processing Steps

Cemented carbide processing steps usually include the following key links:
Step 1

Material Preparation

Select alloy powder:

Select appropriate cemented carbide powder according to product requirements, common ones are tungsten carbide (WC) and cobalt (Co) powder.

Mixing:

Mix the powders of different ingredients in proportion to ensure uniformity.

Step 2

Forming

Compression molding:

Put the mixed powder into a mold and press it through high pressure to form the desired body shape.

De-moulding:

Carefully demould after pressing to avoid damaging the green body.

Step 3

Sintering

Preliminary sintering:

Put the shaped body into a sintering furnace and sinter it at high temperature to bond the powder particles to form a dense cemented carbide.

Cooling:

After sintering is completed, slowly cool to room temperature to prevent cracks caused by thermal stress.

Step 4

Processing

Rough machining:

Use lathes, milling machines and other mechanical equipment to rough machine the sintered cemented carbide to remove excess material and reach preliminary dimensions.

Finishing:

Finishing using processes such as grinding and polishing to achieve the required dimensional accuracy and surface finish.

Step 5

Surface Treatment

Coating or heat treatment:

Surface coating or heat treatment is performed as needed to improve the wear resistance and corrosion resistance of the carbide.

Step 6

Inspection

Quality inspection:

Inspect the size, hardness, surface quality and other aspects of the processed cemented carbide to ensure that it meets the technical requirements.

Step 7

Forming

Packaging:

Properly package qualified cemented carbide products to prevent damage during transportation.

Delivery:

Deliver products to designated locations as per customer requirements..

Cemented Carbide

Fast Proofing

We have a professional product design and R&D team. Whether you just have an idea or already have a product drawing, we can quickly realize your idea and create a product prototype.
Upload a CAD to start (STEP, STP, IGES, IGS, SLDPRT, 3DM, SAT or X_T).
If there is no drawing, please provide the product design requirements information, we will model and draw drawings for you tpo confirm.
Provide fast proofing support for new customers.
If you are interested in our samples, contact us to get the samples you want.
Please send your message to us
We provide flexible customized production of unconventional products. Contact us for a quick quote.
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Please send your message to us
We provide flexible customized production of unconventional products. Contact us for a quick quote.
*Email
Tel
*Title
*Content
Upload
  • Only supports .rar/.zip/.jpg/.png/.gif/.doc/.xls/.pdf, maximum 20MB.